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@john-clark
Created January 13, 2026 16:15
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DELTA FLYER

The Delta Flyer is a shuttlecraft from the "Star Trek: Voyager" series and a 3d printer from Rolohaun and Kanrog.

I mostly put this Bill of Materials (BOM) together out of my own interest.

BOM

1. Fasteners & Small Hardware

Item Qty Est. Unit Subtotal
Extruder (generic Bowden/direct drive) 1 6 6
M3 BHCS (all lengths, avg) 190 0.015 2.85
M5 BHCS 51 0.035 1.78
M3 SHCS 15 0.04 0.6
T-nut 2020 M3 18 0.06 1.08
T-nut 2020 M5 48 0.07 3.36
Set screws (all) 19 0.03 0.57
Heatset insert M3 (110) 110 0.035 3.85
Thumbscrew M4 3 0.4 1.20
Threaded rod M3x30 12 0.12 1.44
Shaft 3×25mm 2 0.5 1
Zip ties 50 0.01 0.5
--- --- --- ---
Fasteners subtotal: 24.23

2. Panels & Structural Parts

Item Qty Unit Subtotal
PC Clear Panel (367×209×3) 1 6.5 6.5
PC Clear Panel (367×210×3) 2 6.75 13.5
2020 Extrusion 350mm 3 3.8 11.40
Carbon Fiber Tube 100mm 12 0.7 8.40
Carbon Fiber Tube 105mm 6 0.75 4.5
--- --- --- ---
Panels & frame subtotal: 44.30

3. Motion & Motors

Item Qty Unit Subtotal
Nema 17 Stepper Motor 2A 4 11 44
MGN9C 300mm rail 3 8 24
Pulley 20T 5mm 3 1.25 3.75
Idler 20T 3 1.6 4.80
F695-2RS bearing 3 0.9 2.7
GT2 belt 6mm (4m) 1 6.5 6.5
--- --- --- ---
Motion subtotal: 85.75

4. Build Plate & Bed System

Item Qty Unit Subtotal
Aluminum build plate 150mm 1 12 12
PI heater (150mm) 1 14 14
Spring steel flex plate 1 8.5 8.5
Magnet N52 D6×3 14 0.35 4.9
Bed thermistor (screw) 1 1.5 1.5
--- --- --- ---
Bed subtotal: 40.9

5. Electronics, Fans, Wiring

Item Qty Unit Subtotal
Optical endstop 3 1.8 5.4
3010 fan 24V 1 1.9 1.9
4010 fan 24V 1 2.4 2.4
5015 blower 24V 1 3.2 3.2
Neopixel cable 1 0.8 0.8
Endstop cables 3 0.6 1.80
Bed ext. cable 1 1.2 1.2
Power cable 1 1.3 1.3
SD card 32GB 1 3.5 3.5
AC adapter (24V PSU brick) 1 10 10
BIGTREETECH DZ01 V1.0 1 20 20
--- --- --- ---
Electronics subtotal: 51.5

6. Hotend & Misc

Item Qty Unit Subtotal
Trianglelab TCHC TR6 Hotend B 1 38 38
PTFE tubing (all) 1.5 1.5
Cable sleeve nylon 1 1.8 1.8
Feet 6 0.35 2.1
Rubber bands 6 0.05 0.3
Jet joints 12 0.45 5.4
--- --- --- ---
Misc subtotal: 49.10

TOTAL BOM

Category Cost
Fasteners 24.23
Panels & Frame 44.3
Motion & Motors 85.75
Bed System 40.9
Electronics 51.5
Hotend & Misc 49.09
--- --- --- ---
Estimated Total: 295.78
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