Large 3d printer.md

Large format 3D printer 72"×24"

The Custom 77″ × 24″ Large-Format Fused Deposition Modeling (FDM) 3D printer is designed for industrial prototyping, large-scale tooling, and production of extended-length components. The system emphasizes modularity, multi-zone heating, and high dimensional stability over a large build area.

The printer is constructed from a reinforced heavy-duty shelving unit with added crossbars for frame rigidity, providing a cost-effective yet structurally sound platform for large-format additive manufacturing.

• Modular bed surface allows replacing only damaged sections instead of the full 72″ × 24″ plate

• Multi-zone heating improves energy efficiency and reduces warm-up times

• Structural rigidity is critical; sag in plywood or shelving frame can reduce print quality

• Large-format prints require careful calibration of gantry alignment and bed leveling

Component	Typical Price (per unit)	Qty	Estimated Total
Performax 77"W x 72"H x 24"D 3-Tier Heavy-Duty Metal Shelving Unit	~$79–$159	1	$180
HSP Magnetic PEI Flex Plates (620mmx620mm)	~$159	3	$480
Magnetic Sticker With 3M Adhesive (310mmx310mm)	~$13	12	$156
Aluminum bed plate – 1/8″ 6061, full 24×72″ (or cut from larger sheet)	~ $120–$300	1	$300
Silicone heater pads (3× 24″×24″)	~$169-$200	3	$600
Rigid insulation – mineral wool board 24×48″ (Roxul Rockboard 60)	~$26–$40	2–3	$120
Aluminum foil barrier or foil-faced board (for dust/reflective protection)		1	$20
¾” Pressboard 1 sheet sub-bed (cold side)	~$35	1/2	$40
Misc (fasteners, magnets or spring-steel sheets, SSR wiring, safety fuse, thermistors, insulation tape)	—	—	$50
VEVOR Linear Rail, 2 PCS SBR 20-2200mm, Linear Guideway Rail, and 4 PCS SBR20UU Square Type Carriage Bearing Blocks, Linear Guide Rails for Automated Machines Equipments	$85	1	$85
VEVOR Linear Rail, 2PCS SBR20-1500mm, Linear Slide Rail, 4 PCS SBR20UU Bearing Block CNC Kit Linear Rails and Bearings Kit CNC Rails Linear Rail Set	$52	2	$105
			$2136.00

1. Industrial Jigs, Fixtures, and Manufacturing Aids

• 60–70″ long alignment jigs

• Large flat positioning surfaces

• Drill & router templates

• Fixtures for cabinetry, automotive parts, aerospace parts

• Packaging/custom crating fixtures

2. Architectural & Interior Design Components

• Long moulding forms

• Curved architectural panels

• Large model panels for client presentations

• Wall art, signage, decorative elements

• Full-scale furniture prototypes

3. Automotive, EV, and Motorsport Parts

• Full-length spoilers and air dams

• Dashboard inserts

• Door panels

• Large ducting

• Battery enclosures

• Forming bucks for fiberglass or carbon fiber

4. Mold Making & Composites

• RC airplane wings

• Kayak or canoe hull sections

• Automotive interior trim molds

• Vacuum forming molds for large plastic sheets

• Concrete casting molds

5. Engineering Prototypes & R&D

• Mechanical housings

• Enclosures

• Robotics chassis

• Industrial machine guards

• Long mechanical arms

• Conveyor system parts

• Machinery covers and panels

6. Large Custom Enclosures & Panels

• Server rack panels

• Electronics consoles

• Instrument panels

• Drone wings and UAV components

• Robotics covers

7. Artistic, Sculptural, and Costume/Cosplay Work

• Armor pieces

• Prop weapons

• Large masks

• Sculptural elements

• Wall-mounted art or 3D signage

• Theater/film set props

8. Batch Production / Parallel-Print Bed

• Print dozens of parts at once

• Divide the bed into zones (e.g., 3 × 24" modules)

• Run different jobs in different sectors

• Increase throughput for products